NEWS

High-performance Thermoforming Machine

March 09, 2022

Plastic thermoforming machine is a machine that absorbs the heated and plasticized PVC, PE, PP, PET, HIPS and other thermoplastic plastic coils into various shapes of packaging boxes, cups, trays and other products.

The high-performance thermoforming machine achieves smooth operation, low noise and high efficiency.


Process Flow

The overall process flow of its equipment is:

① Heating station  
It is composed of upper and lower electric furnaces, Modbus communication control temperature controller PID control temperature, to achieve high-precision heating.

② Forming station  
Servo control molding upper and lower guide plates and stretching plates, together with air blowing valve, vacuum valve and back blowing valve, play the role of plastic molding and are the core part of the machine.

③ Punching station  
Servo control the upper and lower guide plates for punching, and cooperate with the waste discharge valve to punch holes and remove punching waste.

④ Cutting station  
Servo control cutting upper and lower guide plates and cutter, which plays the role of cutting edges and corners and separating product waste.

⑤ Stacking station  
Servo controlled pushing, clamping, up and down, front and back, and rotating five mechanical parts to realize the stacking and conveying of finished products in four different ways.


Advantages

- High-speed production and efficiency improvement  

The multi-station thermoforming machine has a maximum production capacity of about 32 times per minute for a certain material and mold. Now divide and calculate the time of each step in a molding cycle, optimize the connection between the molding and the pull-tab conveying action, maximize the efficiency, and increase the heating temperature to reduce the heating time. On the premise of qualified finished products, every minute Can reach more than 45 times.


- Automatic adjustment of station  

For different pull-tab lengths, the distance between stations can be adjusted automatically. After inputting the actual pull-tab length or the formula function to read the pull-tab length, the system will automatically calculate the distance between the stations. In the case of no fine-tuning, it is ensured that the position of the die cutter is consistent, and the stacking station is accurately aligned.


- Fast response speed of bus control

The use of bus control greatly improves the response speed compared with the traditional communication method, and simplifies the wiring for the convenience of customers.


- The touch screen function is easy to operate  

The touch screen program has powerful functions, similar to the wechat interactive interface, which is easy to understand, easy to operate, convenient for formula function and call, and formula data can be imported and exported. The workload is simplified, and the forming parameters are set with a time axis navigation chart to avoid the impact caused by improper time setting.

GTMSMART has a series of perfect thermoforming machines, such as Disposable Cup Thermoforming Machine, Plastic Food Container Thermoforming Machine, Disposable Plate Making Machinery, etc. We have always followed the standardization rules for a rigorous production process, saving time and cost for both parties and bringing maximum benefits to you.


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