Yadda Abubuwan Bakwai Bakwai na Injin Thermoforming Aiki Tare

1. Na'urar Matsawa
Na'urar matsawa tana adana zanen filastik a wurin yayin yin gyare-gyare. Daidaitaccen injunan thermoforming filastik suna da na'urori masu daidaitawa don ɗaukar zanen gado masu girma dabam, yayin da wasu samfuran ke haɗa cikakken taron firam ɗin clamping.
Ana iya raba na'urar ɗamara zuwa nau'i biyu: ɗaya shine nau'in firam, ɗayan kuma an raba shi zuwa nau'in flap. Na'urar matsawa nau'in firam ɗin ta ƙunshi firam biyu, ɗaya a sama da ɗaya a ƙasa. An manne takardar a tsakanin firam ɗin biyu. Lokacin da aka buɗe firam ɗin, ƙananan firam gabaɗaya ya kasance a kafaffe. Ƙananan ɓangaren firam na sama na nau'ikan nau'ikan injunan thermoforming an daidaita su kai tsaye akan ɗakin gyare-gyare. A kan injunan thermoforming na hannu da Semi-atomatik, inda aka ɗora kayan kwalliya kuma ana fitar da samfuran da aka gama da hannu, lokacin da girman firam ɗin ya yi girma sosai, ana shigar da na'urar aikin aminci a cikin kewayon buɗewa na firam. Don gyare-gyaren gyare-gyare tare da babban zamewa, ana buƙatar cewa za'a iya daidaita ƙarfin ƙwanƙwasa a cikin kewayon da yawa, don wannan dalili, ana amfani da rollers guda biyu na roba, waɗanda aka danna da juna tare da maɓuɓɓugan ruwa kuma an sanye su da na'urar daidaitawa na matsa lamba. Ƙunƙarar takardar ci gaba da jan na'ura mai zafi tashoshi 3 shine aikin haɗin gwiwa na zips na gefe biyu da ƙofofin gaba da na baya.
Ya kamata na'urar ƙwanƙwasa ya fi dacewa ta ɗauki iko ta atomatik, don motsawa cikin sauri, na iya taimakawa wajen haɓaka inganci da ingancin sassa.
2. Tsarin dumama
thermoplastic filastik takardar da fim injin tsotsa gyare-gyare tsari, daya daga cikin manyan matakai ne sheet dumama. Tsawon lokaci da ingancin dumama wutar lantarki ya dogara ne akan tsarin hita, ƙarancin zafin jiki na canja wurin zafin jiki bayan farfajiyar radiation, nisa tsakanin takardar da hita, ƙimar sha na radiant makamashi, halaye na farfajiyar hita da kaddarorin thermophysical na kayan. Na'urorin dumama da aka fi amfani da su sune na'urorin dumama wutar lantarki, radiators na crystal da masu dumama infrared.
3. Vacuum System
Tsarin injin ya ƙunshi famfunan iska, tankunan ajiyar iskar gas, bawuloli, bututun bututu da ma'auni. Tankin ajiyar iskar gas yawanci akwatin silindi ne wanda aka yi masa walda da farantin karfe na bakin ciki tare da kasa mai santsi. Ƙarfin tankin ajiyar iskar gas ya kamata ya zama aƙalla rabin ƙarfin babban ɗakin gyare-gyare. Vacuum piping, dole ne a sanye take da bawuloli masu dacewa don sarrafa iya aiki.
Ƙarfin jujjuyawar injin famfo yana ƙaddara ta girman girman kayan aikin gyare-gyare da saurin gyare-gyare. Girman tsarin tsakiya na injin ya dogara da takamaiman samarwa da buƙatun haɓaka masana'anta.
4. Tsarin huhu
Ana iya samar da tsarin huhu ta hanyar injin thermoforming ta tashoshin 3 da kanta tare da kwampreso, tankunan ajiya, saitin manyan kantuna, bawuloli da sauran abubuwan haɗin gwiwa.
matsawa iska ban da babban adadin ya kamata a yi amfani da a cikin gyare-gyare, akwai lokacin da wani ɓangare na demulding, na farko kayayyakin waje da sanyaya da magudi na mold frame da Gudun takardar da sauran inji sassa kamar ikon aiki.
5. Na'urar sanyaya
Domin inganta samar da inganci na roba thermoforming inji . Da kyau, ciki da waje na sassan sassan da ke hulɗa da mold suna sanyaya, kuma yana da kyau a yi amfani da na'urar sanyaya na ciki na mold. Don gyare-gyaren da ba na ƙarfe ba, irin su itace, gypsum, gilashin fiber ƙarfafa filastik, resin epoxy da sauran nau'o'in, saboda ba za a iya sanyaya ruwa ba, ana iya canza shi zuwa iska mai sanyaya, kuma za'a iya ƙarawa a cikin hazo na ruwa don kwantar da farfajiyar waje na injin kafa sassa.
6. Na'urar Rushewa
demoulding shi ne don fitar da kayayyakin daga mold, yawanci ko yana da concave ko convex mold, mafi yawan lokuta saboda shrinkage na kayayyakin sanyaya da kuma tightening na mold, don haka ta wurin injin tsotsa ramukan ko hurawa a kishiyar shugabanci don sa shi demoulded.
7. Tsarin Kulawa
Tsarin sarrafa na'ura na thermoforming gabaɗaya ya haɗa da ƙirar injina, ƙarewa da sauran matakai, gami da kayan aiki, mita, bututu, bawuloli da sarrafa sigogi da ayyuka daban-daban. Hanyoyin sarrafawa sune manual, lantarki - sarrafa atomatik na inji, sarrafa kwamfuta, da dai sauransu, takamaiman zaɓi ya kamata a dogara ne akan zuba jari na farko a farashin aiki, bukatun fasaha, farashin albarkatun kasa, samarwa da kiyaye farashin kayan aiki da sauran abubuwan da za a yi la'akari.